EDX vs SIMS: Detection Limit, Depth Resolution and Quantification

EDX and SIMS both tell you which elements a sample contains and how much, but they are good at very different things. EDX identifies elements from the energy of the characteristic X-rays emitted when an electron beam hits the sample, so it can quickly and almost non-destructively analyze the spot you are viewing in an SEM or TEM. Its detection limit, however, is typically about 0.1 wt%, so it suits major constituents and particle identification. SIMS sputters the sample with primary ions and mass-analyzes the secondary ions that come off; it can detect some elements down to the ppb level and measures impurity profiles with depth. In exchange, it is destructive, and accurate quantification needs reference standards.

AspectEDXSIMS
PrincipleAn electron beam knocks out inner-shell electrons, and a detector measures the energy of the characteristic X-rays emittedPrimary ions of cesium or oxygen sputter the sample, and the ejected secondary ions are mass-analyzed
Typical detection limitTypically about 0.1 wt%Typically ppm to ppb, depending on the element and conditions
Measurable elementsGenerally elements heavier than boron or carbon; light elements have poor sensitivity and quantification, hydrogen cannot be measured, and some peaks overlap (such as silicon and tungsten)Almost all elements including hydrogen, and isotopes; watch for interferences between ions of similar mass (such as ³⁰SiH and ³¹P)
Depth informationAn average over the volume the electrons spread into (roughly several hundred nm to a few µm in bulk samples in an SEM); depth profiles are hard to getMeasures while sputtering down from the surface, giving depth profiles; depth resolution is typically a few nm
Lateral resolutionRoughly micrometer scale in an SEM because the electrons spread; nanometer level on thin samples in a TEM or STEMIn depth profiling, typically an average over an area tens to hundreds of µm across
Destructive or notThe analysis itself is nearly non-destructive (some materials are damaged by the beam); TEM analysis needs a thin lamella cut out, for example with a FIBDestructive: the analyzed material is sputtered away
QuantificationCorrection calculations give an approximate composition of major constituents on the spot; errors are large for light and trace elementsThe fraction that becomes ions varies strongly with the surrounding material (matrix effect), so signals are converted to concentration with standards in the same matrix
Speed and convenienceA detector attached to an SEM or TEM, typically giving a spectrum within a few minutesNeeds a dedicated instrument, and even a single depth profile takes time
Typical usesIdentifying particles and failure sites, film and alloy composition, elemental maps in a TEMIon implantation and doping profiles, junction depth, trace contamination in films and at interfaces (including hydrogen, carbon and oxygen)

Figures are typical orders of magnitude and vary by process generation and product.

When to use which

EDX
When you want to know right away what a particle or failure site seen in a microscope is made of. Suited to major constituents and components above about 0.1 wt%.
SIMS
When trace impurities such as dopants or contamination must be measured as a depth profile, the sample can be sputtered away, and standards in the same matrix are available.
Combined
In failure analysis it is common to first locate the site and its main constituents with an SEM or TEM and EDX, then confirm suspected trace impurities with a SIMS depth profile. For chemical bonding states, XPS is used.

FAQ

Can EDX measure dopant concentration?

Generally no. The EDX detection limit is about 0.1 wt%, and trace impurities such as dopants in silicon are far below that. Dopant concentrations and depth profiles are measured by SIMS, which detects down to ppm to ppb levels.

What makes SIMS destructive?

It sputters away the sample surface little by little with primary ions and measures the ions that come off, so the analyzed material is removed and a crater remains. The same spot cannot be measured again, so product wafers are measured on test areas or on separate monitor samples.

Why does SIMS need reference standards for quantification?

The fraction of sputtered atoms that become ions varies by orders of magnitude not only with the element but also with the surrounding material (the matrix effect). So a standard of the same matrix, implanted with a known dose of the impurity, is measured to convert signal intensity to concentration. Care is needed near interfaces between different materials.

Why is EDX spatial resolution different in an SEM and a TEM?

In the thick samples examined in an SEM, electrons scatter and spread inside the sample, and X-rays come from that wide volume. A TEM uses samples well under 100 nm thick, so the electrons barely spread and elemental maps at the nanometer level are possible.

Check your understanding

Which correctly describes SIMS (secondary ion mass spectrometry)?

  1. AElements are examined from characteristic X-rays emitted under an electron beam
  2. BFilm thickness is measured from optical reflectance
  3. CThe sample is sputtered with primary ions while the emitted secondary ions are mass-analyzed to determine the depth distribution of impurities
Show answer and explanation

Answer: C. The sample is sputtered with primary ions while the emitted secondary ions are mass-analyzed to determine the depth distribution of impurities

SIMS bombards the surface with primary ions such as cesium or oxygen, gradually sputtering it, and mass-analyzes the ejected secondary ions. Continuing as it erodes yields depth profiles of dopant concentration, with sensitivity down to around ppb for some elements. It is widely used to evaluate implantation and diffusion, but it is destructive since it consumes the sample. Identifying elements by characteristic X-rays is EDX, and measuring thickness from reflectance is an optical method.

What can be determined with EDX (energy-dispersive X-ray spectroscopy), used together with SEM and TEM?

  1. ASurface roughness
  2. BThe kinds and amounts of elements in the sample
  3. CInternal stress in films
Show answer and explanation

Answer: B. The kinds and amounts of elements in the sample

When an electron beam ejects an inner-shell electron, an outer electron dropping into the vacancy emits a characteristic X-ray whose energy is unique to the element. EDX analyzes these energies to identify elements and their amounts. Because it reveals composition right where the microscope is looking, it is widely used to analyze particles and failure sites. Its detection limit is about 0.1 wt%, so trace impurities require techniques such as SIMS.

Whereas SIMS measures the atomic concentration of impurities, which method measures the depth distribution of electrically active carrier concentration?

  1. AEDX
  2. BAtomic force microscopy (AFM)
  3. CElectrical measurements such as spreading resistance profiling (SRP)
Show answer and explanation

Answer: C. Electrical measurements such as spreading resistance profiling (SRP)

Spreading resistance profiling bevels the sample at a shallow angle to stretch out the depth axis, then steps two probes along the bevel measuring resistance, yielding the depth profile of carrier concentration. SIMS measures total atomic concentration including inactive dopants, so comparing the two reveals the activated fraction. EDX identifies elements and AFM measures shape.

  1. Which analysis method determines surface elements and their chemical bonding states from the energies of photoelectrons emitted under X-ray irradiation?
  2. Which method is often used to analyze trace metal contamination on wafer surfaces?

Practice Metrology and analysis questions

Key terms explained

EDX (energy-dispersive X-ray spectroscopy)
An analysis method that measures the energies of characteristic X-rays emitted under an electron beam to identify which elements are present and how much. It is used with SEM or TEM.
SIMS (secondary ion mass spectrometry)
A method that sputters a sample with primary ions and mass-analyzes the secondary ions to measure impurity depth profiles with high sensitivity.
SEM (scanning electron microscope)
A microscope that scans a finely focused electron beam over a sample and detects secondary electrons and other signals to image the surface. It resolves features of a few nanometers, far beyond optical microscopes.
TEM (transmission electron microscope)
A microscope that observes thinned samples by passing an electron beam through them. With atomic-level resolution, it reveals cross-sectional structures and crystal defects.
FIB (focused ion beam)
An instrument that mills or deposits material with a finely focused ion beam. It is used for cross-sectioning tiny areas, preparing thin TEM samples and editing circuits.
XPS (X-ray photoelectron spectroscopy)
An analysis method that determines the elements in the top few nanometers of a surface and their chemical bonding states from the energies of photoelectrons emitted under X-ray irradiation.
TXRF (total reflection X-ray fluorescence)
An analysis method that shines X-rays at a grazing angle so they totally reflect, then sensitively measures the fluorescent X-rays from trace metal contamination on the wafer surface.

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