Advanced packaging (3D and chiplets)

In a glass core substrate, what is the main reason cracks tend to form around copper-filled through-glass vias (TGVs)?

  1. AGlass conducts electricity, so discharges occur between neighboring TGVs
  2. BThe thermal expansion coefficients of copper and glass differ greatly, so stress builds around the TGVs with each temperature change
  3. CGlass is softer than organic materials, so the area around the holes deforms greatly
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Answer: B. The thermal expansion coefficients of copper and glass differ greatly, so stress builds around the TGVs with each temperature change

A glass core substrate replaces the organic core of a package substrate with a glass panel; because it is flat and dimensionally stable, it is expected to allow fine wiring even on large substrates. Glass is brittle, however, and around copper-filled TGVs each rise and fall in temperature repeatedly applies stress from the expansion mismatch between copper and glass, which can start microcracks. Stress-relieving structures and materials, strengthened glass and long-term reliability verification are challenges for practical use.

  • A. Glass is an insulator; discharges between TGVs are not the issue.
  • B. Correct. Stress from the expansion mismatch starts the cracks.
  • C. Glass is hard and brittle; it cracks rather than deforms.
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