MEMS and sensors
In surface micromachining, what problem occurs if a structural thin film such as polysilicon has large internal residual stress?
- AThe film's resistance becomes zero
- BWhen the sacrificial layer is removed to release the structure, it warps or buckles
- CThe film becomes transparent
Show answer and explanation
Answer: B. When the sacrificial layer is removed to release the structure, it warps or buckles
Large residual stress built up during deposition causes released structures to buckle under compressive stress or to curl if the stress varies through the thickness, so they do not take the designed shape or characteristics. Controlling stress through deposition conditions and annealing is important.
- A. The resistance does not become zero.
- B. Correct. Warping or buckling occurs.
- C. Stress does not make the film transparent.